Turnkey Projects Lube Oil Blending Plant Nigeria

LINUS PROJECTS LIMITED (NIGERIA) is an ISO9001:2015 certified Multinational organization established in the year 2014.

Planning Storage Tank Area Our engineers specialise in managing storage tanks, encompassing their construction, maintenance, and compliance with environmental regulations. Our commitment to safety and efficiency in the Storage Tank Area underscores the importance of proper handling and monitoring to prevent any issues that could disrupt production and compromise the integrity of our supply chain. Our Storage Tanks guarantee secure and systematic storage of base oil and finished products, upholding quality and safety standards.
We ensure that Radar Liquid Level Sensors are installed on each storage tank, allowing for remote monitoring and enabling swift responses to level changes, which helps prevent potential issues such as overfilling, pipeline leaks, and contamination.

Planning Blending Area To achieve optimal production efficiency and ensure product quality, careful planning of the blending area in the factory is crucial. Position blending equipment strategically to maximise space efficiency and improve operational workflow. The layout should facilitate the seamless flow of raw materials from receiving to blending and then to packaging. This approach minimises handling times and decreases the risk of contamination. Additionally, plan for easy access around blending equipment for maintenance and cleaning, ensuring that downtime is minimised and hygiene standards are upheld. We comply with all relevant health and safety regulations, including proper ventilation, fire safety protocols, and the guarding of equipment.

Thermic Fluid Boilers and Drum Heating Oven Our expertise lies in offering high-grade, fuel-efficient burners in conjunction with boilers, addressing both steam and thermic fluid needs. The essential heating unit is built with a resilient double-jacketed outer shell made from durable M.S. Sheets. It features an Aluminium reflector that preheats the combustion air and provides excellent heat insulation. The Drum Heating Oven offers a reliable solution for heating and maintaining the temperature of materials contained in drums or barrels.

Automation and Control Integrating efficient automation and control systems is crucial for optimising production, boosting product quality, and lowering operational expenses. Sophisticated automation technologies enable precise measurements, real-time monitoring, and effortless control of blending operations. These systems are designed to refine workflows, ensuring that raw materials are mixed accurately and consistently to meet rigorous quality standards. The setup features a series of VFD (variable frequency drive) controlled pumps, flow meters, and automated valves.
The entire process is governed by automation and PLC control, enhanced by a SCADA interface.

Safety and Temperature Monitoring Controls Prioritising safety and temperature monitoring controls is essential for ensuring effective operations and maintaining product quality, which helps to lower the risk of incidents and improve operational efficiency. Safety controls should be designed to detect irregularities in the blending process, including overheating or pressure fluctuations, which may indicate potential risks. Integrating alarms and automatic shutdown systems will enhance the protection of personnel and equipment. Accurate temperature controls support optimal blending conditions, ensuring that the final product adheres to industry standards.

Quality Control Systems Laboratory is dedicated to utilising the most advanced technology to carry out stringent testing protocols that confirm the performance and reliability of lubricants, thereby supporting our pursuit of excellence in the automotive and industrial domains.

Robotic Filling and Packaging Area The Packaging Area is designed to efficiently manage the storage, processing, and packaging of lubricating oil. This facility ensures that every lube oil product meets the highest quality benchmarks before distribution. The features include an advanced monitoring system that tracks lubricant levels and usage, allowing for timely refills and minimising downtime. It includes automatic, mechanical, volumetric, weigh-metric, gravity, capping, and induction sealing machines.

Staff Training We undertake a comprehensive training for your workforce. This training aims to elevate the team's knowledge and skills in lube oil handling, Machinery, Storage, and Maintenance Techniques.
• Addressing Common Challenges of Blending & Machinery.
• Safety Standards in Lube Oil Handling.
• Procedures for Oil Changes and Maintenance.

Raw Material Sourcing & Marketing Within the competitive sector of lube oil production units, effective sourcing of raw materials and strategic marketing are vital for success. We help in sourcing premium base oils and additives from suppliers to ensure that your blending processes yield high-quality products. Stringent quality checks ensure the standards of your brand are upheld in the marketplace.

Technical Projects Specifications
• Blending Capacity: Customizable to fit client demands, suitable for both small and large-scale production.
• Automation Level: PLC/SCADA-based systems for monitoring and controlling the full process.
• Energy Efficiency: Designed to cut down on energy consumption and reduce operational costs.
• Safety Features: Robust safety measures to ensure the plant operates without risk.

Lubricant Oil Applications In Industry
• Automotive Lubricants
• Industrial Lubricants
• Marine Lubricants
• Specialty Lubricants
• Greases