LUBRICANT OIL BLENDING PLANT NIGERIA

LINUS PROJECTS LIMITED (NIGERIA) is an ISO9001:2015 certified Multinational organization established in the year 2014.

Automatic Batch Blending (ABB)

Automatic batch blending refers to a process in which ingredients are combined in predefined quantities and mixed together automatically to create a final product. This blending method is commonly employed in various industries, including manufacturing, food processing, pharmaceuticals, and chemicals. The automation of batch blending ensures precision, consistency, and efficiency in the production process.

Automatic Batch Blending is a sophisticated manufacturing process that has revolutionized industries such as manufacturing, food processing, pharmaceuticals, and chemicals. This innovative method involves the automatic combination of ingredients in predetermined quantities, followed by an automated mixing process to create a final product. The utilization of automatic batch blending has become increasingly prevalent due to its numerous advantages, ranging from enhanced precision and consistency to improved efficiency in the overall production process. One of the primary advantages of automatic batch blending lies in its ability to achieve precision mixing. Automated systems employ advanced technologies to accurately measure and control the quantities of each ingredient, ensuring that the blending process adheres meticulously to predefined formulations. This precision is particularly crucial in industries where product specifications and quality standards are paramount. Reduced wastage is an additional benefit of automatic batch blending. The precision offered by automated systems minimizes ingredient wastage, contributing to cost-effectiveness and aligning with sustainable production practices. This reduction in wastage not only has economic benefits but also aligns with the growing emphasis on environmentally responsible manufacturing practices. In conclusion, automatic batch blending represents a technological leap forward in the manufacturing landscape. It has become an integral and preferred method for industries that prioritize precision, consistency, efficiency, flexibility, traceability, and reduced wastage in their production processes. The adoption of automated batch blending systems underscores a commitment to delivering high-quality products in a reliable and sustainable manner.

In-Line Blending System (ILB)

In-line Lubricant Oil Blending System in other words is a continuous blending and an alternative method to the conventional blending technique, offering significant cost benefits and producing consistent quality. Lube Oil Blending Plant (LOBP) business has to face many challenges highly competitive market and consistent product quality with reduced cost of production. Flexibility of processes keeps manufactures one step ahead of the competition.
In line blending requires significant planning. In-line mixing equipment can help manufacture to optimize their blending processes at various phases of production. In line blending mixers are available in standard or in custom configurations.

ILB (Inline Blending System) is composed of several dosing modules they are used for blending large batches that require consistent quality ILB is connected to input and output lines, where input line is connected with raw material storage tanks that is base oil & additives and output lines are connected with lube oil storage tanks or filling areas. ILB mixing technology eliminates the need for bulk storage tanks and speeds up the rate of production, reducing capital cost and making consistent quality of finished products, easy to pack and ready to be shipped.

Inline Blending System lube oil blending plant machines is fully automatic with continuous blender and auto-cleaning system. The system uses a group of VFD (Variable Frequency Drive) controlled pumps, flow meters and automated valves. The entire process is automated and PLC controlled with SCADA interface Inline Blending System can be operated by smart phone or built-in touch screen with wi-fi connected to computer system. The whole process of ILB (Inline Blending System) is accurate and very easy to operate.

Simultaneous Metered Blending (SMB)

Simultaneous metered blending it’s a combination of high volume production capacity of In Line Blending units (ILB) with operating flexibility of Automatic Batch Blending (ABB) Instead of blending in a kettle Components are simultaneously dosed into a header before discharging to tank for final mixing.
Simultaneous metered blending is an advanced process that involves the simultaneous and precise metering of multiple ingredients to create a blended product. This innovative blending technique is widely employed across various industries, including manufacturing, chemical processing, food production, and pharmaceuticals. The key feature of simultaneous metered blending lies in its ability to combine multiple components concurrently, ensuring accuracy, efficiency, and consistency in the final product.

Simultaneous metered blending emerges as a pioneering force in modern manufacturing, reshaping traditional approaches to ingredient combination and final product creation. This sophisticated technique is a game-changer across a spectrum of industries, including manufacturing, chemical processing, food production, and pharmaceuticals. What sets it apart is its unique capability to simultaneously meter multiple ingredients with unparalleled precision and efficiency. At the core of simultaneous metered blending lies the principle of parallel metering, a revolutionary concept that allows for the simultaneous measurement of multiple ingredients. This parallel approach not only accelerates the blending process but also contributes to a significant enhancement in production efficiency. The precision ingrained in the metering stage extends seamlessly to the blending stage, ensuring not just accuracy but a consistent and high-quality end product. Precision mixing is the hallmark of simultaneous metered blending. Every ingredient undergoes meticulous measurement according to predefined specifications. This commitment to precision guarantees not only accurate metering but also a consistently high-quality final product. This precision is maintained throughout the entire blending process, ensuring that each batch meets stringent quality standards. The integration of real-time control systems adds a dynamic dimension to simultaneous metered blending. These systems continuously monitor and adjust metering rates based on real-time feedback, accommodating variations in ingredient properties and environmental conditions. The result is a dynamic and adaptive blending process that further enhances the accuracy and reliability of the overall operation.

Skid Mounted Lube Oil Blending Plant

Skid Based Lube Oil Blending Plant stands as a pinnacle of efficiency and innovation in the lubricant manufacturing industry. This state-of-the-art solution is meticulously designed to streamline the process of blending lube oils with precision and reliability. Mounted on a compact and modular skid, this plant offers a turnkey solution that optimizes space utilization, making it an ideal choice for industries where real estate is a critical consideration.
One of the key features of the skid-mounted lube oil blending plant is its versatility. The system accommodates a wide range of base oils and additives, allowing for the formulation of a diverse array of lubricant products tailored to specific industry needs. The modular design ensures flexibility in production, enabling manufacturers to adapt quickly to changing market demands and product specifications.
Equipped with advanced automation, the skid-mounted blending plant minimizes the need for manual intervention. Intelligent sensors, programmable logic controllers (PLCs), and user-friendly interfaces collaborate seamlessly to orchestrate the blending process with precision. This not only enhances the overall efficiency of the manufacturing process but also contributes to the production of consistently high-quality lubricants.

The skid-mounted configuration offers additional advantages, simplifying installation and commissioning. The compact footprint allows for easy integration into existing facilities, reducing both time and costs associated with plant setup. This feature makes the skid-mounted lube oil blending plant an attractive choice for both new installations and facility upgrades. In terms of maintenance and scalability, the skid-mounted system excels. Routine maintenance is streamlined, ensuring minimal downtime and maximizing operational continuity. Moreover, the modular nature of the system facilitates easy scalability. Manufacturers can expand their production capacity by adding additional skids without major disruptions to ongoing operations. Whether deployed in the automotive, industrial, or aviation lubricant sectors, the skid based lube oil blending plant offers a comprehensive solution for manufacturers seeking efficiency, flexibility, and reliability in their lubricant production processes. As a testament to technological advancements in the industry, this plant stands as a strategic investment, empowering manufacturers to meet market demands, maintain product quality, and stay at the forefront of the dynamic lubricant market.

Pigging Unit Lube Blending Plant

Pigged Pipelines and Pigged manifold: Utilizing pigged pipeline technology proves advantageous for the transfer of a diverse range of products. Addressing a significant challenge in Lube Oil Blending Plants, pigged manifolds seamlessly interconnect numerous source tanks with various destinations like filling and loading. This innovative approach enhances efficiency and resolves complexities associated with managing multiple product transfers within the blending facility.

Pigging units serve the purpose of cleaning residual products from pipelines to prevent contamination, and they are strategically engineered to minimize the number of pipelines within a plant. The key elements of a pigging unit include the launcher, receiver, and catcher positioned at opposite ends of the pipe. A valve is incorporated to regulate the compressed air or gas utilized for propelling the pig, which travels through the pipeline to eliminate any remaining liquid. The pig can be easily inserted into or extracted from the catcher for maintenance purposes.

The remaining liquid is gathered at the end of the pipe and transferred to the residual collection tank. Following this, the pig is withdrawn and prepared for the subsequent task. The pigging lines are seamlessly incorporated into the plant automation system and managed via a PLC. Any lines that are not suitable for pigging must be cleaned manually in accordance with the guidelines provided by the manufacturer.

Drum Decanting Unit (DDU)

Drum Decanting Units offer a mechanized and automated solution for incorporating small volume additives into a blend. These units are equipped with various features such as conveyor belts, rinse tanks, and controls. What sets our design apart is its ability to handle even the most viscous additives, ensuring a seamless transfer process. By automating the dosing, rinsing, and transferring tasks, our Drum Decanting Units not only enhance efficiency but also improve safety measures.

The system is comprised of several components that work together seamlessly to ensure precise measurements. At its core, there is a weighing platform that guarantees accurate readings. Additionally, there is a rinsing kettle that contains hot base oil, which is used to thoroughly clean the lance and drums. To further enhance its functionality, the system also incorporates a lance positioning system. This system is responsible for controlling both the vertical and horizontal movements of the lance, ensuring precise and controlled operations. Through the automation of dosing, rinsing, and transfers, our Drum Decanting Units contribute to heightened efficiency and safety. The DDU is meticulously engineered for pumping and precisely dosing highly viscous liquids from drums, seamlessly integrating them into formulation processes. This technology is particularly recommended for scenarios demanding the utmost accuracy in dosing and repeatability.

Drum Decanting Unit can be used for emptying a defined value of additives without any cross contamination into the production process of lubricants. The product has various operational features such as decanting operation, Rinsing operation, drum tilting, heating, etc. The high-performance DDU brings the expensive additive into the production process without neither product loss, waste oil onset, and high-precision dosing by weighing technology. The unit is easy to handle, satisfies the highest safety standards, and runs in clean and completely closed conditions.

Lubricant Oil Viscosity Index Improver Plant

Friction constitutes a significant portion of the world's primary energy consumption. Lubricant oil, a derivative of petroleum, serves the crucial function of mitigating friction between moving components in machines and engines. Maintaining consistent lubricant viscosity poses a challenge; too high viscosity can impede flow, while excessively low viscosity may compromise parts protection. For sustainability, lubricant formulators must conduct life cycle assessments to ensure responsible and efficient production, minimizing carbon footprint and safeguarding natural resources.

With its unique properties, lubricating oil effectively minimizes issues such as overheating, scuffing, rubbing, and corrosion. This not only extends equipment lifespan but also optimizes resource utilization, enhances fuel efficiency, and mitigates greenhouse gas emissions.

The Viscosity Index (VI) is a widely accepted technique for evaluating how a fluid's viscosity alters with temperature variations. A higher viscosity index indicates that the fluid's viscosity remains relatively stable despite temperature fluctuations. VI improvers, also referred to as viscosity modifiers, are substances that enhance the fluid's viscosity across a broad temperature spectrum.

Lubricant Oil Filling Machines

Automation System Lubricant Plant

The implementation of computerized technology has revolutionized lubricant blending processes, ensuring consistent product quality and tight control of additives, crucial for long-term survival in the competitive market. The system's accuracy minimizes re-blending and laboratory costs, maximizing blend vessel utilization.

The PLC (Programmable Logic Controller) & MCC (Motor Control Center) electrical panel is a comprehensive control system utilized in industrial settings to manage and regulate electrical equipment and machinery. It integrates sophisticated technology to streamline operations, enhance safety, and optimize efficiency within industrial facilities.

At the heart of the system lies the Programmable Logic Controller (PLC), a robust computing device tailored for industrial automation. The PLC serves as the central processing unit, executing pre-programmed instructions to control a wide array of electrical components seamlessly. With its programmable nature, the PLC allows for customization of logic and sequencing, enabling precise and reliable automation of complex processes.

The Motor Control Center (MCC) component of the panel acts as a centralized hub for motor management. It houses motor starters, contactors, relays, and other essential devices, facilitating the control and operation of electric motors throughout the facility. The MCC ensures efficient motor performance while providing overload protection, short-circuit protection, and fault detection capabilities to safeguard equipment and personnel.